A tent stove made A biscuit tin and some 'old fashioned' roofing iron that is soft and easy to bend. The tin will become the closed burn chamber. The roofing iron will be flattened and folded to become a 'flame guide' within the burn chamber to divide it into two portions.

Tent stove from a biscuit tin

This is another free tent stove that can be made from a biscuit tin or cookie tin and a scrap of corrugated roofing iron.

Introduction

Previously I have described tiny compact tent stoves that are made of stainless steel and designed specifically for ultralight backpacking in winter.

More recently, for base camp situations, I have made a larger tent stove out of a 20L cooking oil drum. The light mild steel sheet metal makes construction easy. However, it will cause the stove to have a delightfully hot surface for cooking and heating, but relatively short life.

The current stove is of intermediate size. It is made from a tin plate biscuit tin (175mm dia) and a scrap of old roofing iron. The stove should be suitable for base camping or could also be backpacked. It is very simple and may make a suitable small stove to try out hot tenting if your budget is zero.

A tent stove made A biscuit tin and some 'old fashioned'  roofing iron that is soft and easy to bend. The tin will become the closed burn chamber. The roofing iron will be flattened and folded to become a 'flame guide' within the burn chamber to divide it into two portions and protect the tin from the intense heat from the downdraft burner.
A tent stove made A biscuit tin and some ‘old fashioned’ roofing iron that is soft and easy to bend. The tin will become the closed burn chamber. The roofing iron will be flattened and folded to become a ‘flame guide’ within the burn chamber to divide it into two portions and protect the tin from the intense heat from the downdraft burner.

The biscuit tin tent stove

A tent stove made from a  biscuit tin. "No pretty roses now as the stovetop reached 400C+. Inside the tin, the 'flame guide' (a dividing wall) fits between the two holes in the cooktop and extends across to the other side. A cut-away at the near end of the guide allows the flame and hot gases to turbulently pass through the hole to provide mixing and good clean combustion. This action forces the wood gas flame to spread out under the stovetop and exchange its heat efficiently with the surface of the burn chamber.
A tent stove made from a biscuit tin. “No pretty roses now as the stovetop reached 400C+. Inside the tin, the ‘flame guide’ (a dividing wall) fits between the two holes in the cooktop and extends across to the other side. A cut-away at the near end of the guide allows the flame and hot gases to turbulently pass through the hole to provide mixing and good clean combustion. This action forces the wood gas flame to spread out under the stovetop and exchange its heat efficiently with the surface of the burn chamber.

Burn chamber

This tent stove needs two 40mm diameter holes cut in the biscuit tin lid. Elsewhere, hand cutting methods are described if you are not lucky enough to have a suitable punch for this job. One hole is for fitting a stove pipe and the other receives a short fuel stick holding tube that becomes a downdraft gasifier when the stove is lit.

A tent stove made from a biscuit tin. The two 40mm diameter holes have been cut with a space of about 25mm between them.  This allows a wall or 'flame guide' to be placed between them within the stoves combustion chamber.
A tent stove made from a biscuit tin. The two 40mm diameter holes have been cut with a space of about 25mm between them. This allows a wall or ‘flame guide’ to be placed between them within the stoves combustion chamber.

Tent stove flame guide

The flame guide can be made from scrap roofing iron. Old fashioned iron is relatively soft and easy to work with. Modern roofing iron is much harder and brittle and is much harder to work.

With this biscuit tin tent stove design it was simple to extend the ‘foot’ of the flame guide and cut a curve on it to fit across the entire bottom of the large (and hottest) compartment of the combustion chamber. It holds the flame guide securely and provides some insulation to the bottom of the stove hottest first chamber.

The enlarged flame guide foot also can act as a heat sink for the hottest parts of the guide (when covered with an insulation layer as described next) and thereby extend it operational life.

At the end of the the flame guide that will be placed directly below the down draft wood gasifier (left end) the charcoal combustion will reach 1,000C+. I have added a scrap of iron to the flame guide to form a curved wing that will protect the wall of the biscuit tin from the high temperature and strongly oxidizing conditions that occur in this zone.

A flame guide that is made from roofing iron scrap. It fits tightly inside the biscuit tin combustion chamber and separates the fuel port from the exhaust port to make the burning wood gas travel a long path through the burn chamber. The cut-away corner (top left end) allows the flame and gas to pass turbulently between the two chambers to mix air with the wood gas to complete the clean combustion and optimize the heat exchange to the stove surface. A scrap of iron attached to the flame guide forms a curved wing that will protect the wall of the biscuit tin from the high temperature and strongly oxidizing conditions that occur in this aggressive charcoal combustion zone. The wing is attached to the flame guide with a rivet that is made from a flathead nail.
A flame guide that is made from roofing iron scrap. It fits tightly inside the biscuit tin combustion chamber and separates the fuel port from the exhaust port to make the burning wood gas travel a long path through the burn chamber. The cut-away corner (top left end) allows the flame and gas to pass turbulently between the two chambers to mix air with the wood gas to complete the clean combustion and optimize the heat exchange to the stove surface. A scrap of iron attached to the flame guide forms a curved wing that will protect the wall of the biscuit tin from the high temperature and strongly oxidizing conditions that occur in this aggressive charcoal combustion zone. The wing is attached to the flame guide with a rivet that is made from a flathead nail.

Fitted flame guide

The flame guide should be made to just squeeze into the biscuit tin by stretching the circular opening a little to allow the guide to clear the beading that is formed around the opening of the tin. A slightly oversized flame guide can simple trimmed to fit perfectly.

 The flame guide fitted in the biscuit tin stove. The small fold on the top of the flame guide wall can be bent more or less to make a close fit with the underside of the lid.
The flame guide fitted in the biscuit tin stove. The small fold on the top of the flame guide wall can be bent more or less to make a close fit with the underside of the lid.

Alternative flame guide sheet metal

If the stove is intended for backpacking the flame guide could be made out of a much lighter tin plate from a discarded food can or stainless steel from curbside rubbish as shown below.

Abundant free stainless steel sheet from from curb-side hard rubbish.
Abundant free stainless steel sheet from from curb-side hard rubbish.

Soil and ash base cover

The base of the burn chambers can be covered generously with sand or soil and ash to provide insulation for the bottom of the stove. As the burn progresses, a deeper layer of ‘fluffy’ ash will form and this will add to the insulating effect. The insulation of this layer causes more heat to be distributed to the stovetop and less heat to be transferred to the bottom of the stove.

A tent stove made A biscuit tin and some 'old fashioned'  roofing iron that is soft and easy to bend. The tin will become the closed burn chamber. The roofing iron will be flattened and folded to become a 'flame guide' within the burn chamber to divide it into two portions and protect the tin from the intense heat from the downdraft burner.
A tent stove made from a biscuit tin and some ‘old fashioned’ roofing iron that is soft and easy to bend. The tin will become the closed burn chamber. The roofing iron will be flattened and folded to become a ‘flame guide’ within the burn chamber to divide it into two portions and protect the tin from the intense heat from the downdraft burner.

Stove base insulation and thermal mass

The heavy soil component of the above-described insulation layer has other benefits. It gives an otherwise very light stove thermal mass. This means that it will make the stove burn better during fueling ‘glitches’ and also recover quickly when refuelling is neglected.

There is a very slight negative impact in that this extra thermal mass makes the start-up-from-cold a little less delightfully fast than my stoves without much mass. However, the gain in the robustness of the combustion more than offsets this small loss.

[Add a video of biscuit tin stove start-up.]

A view of the bottom of the biscuit tin tent stove after a protracted burn. The paint has been singed, but the thick soil and ash layer within the burn chamber has protected it from total destruction.
The layer provides considerable protection to the stove bottom and in doing so it reflects more heat to where it is most needed. Also, the soil gives the stove a lot more thermal mass to maintain the stove pipe draft. This means that it will make the stove burn better during fueling 'glitches' and also recover quickly from refuelling is neglected. "Another low mass tent
A view of the bottom of the biscuit tin tent stove after a protracted burn. The paint has been singed, but the thick soil and ash layer within the burn chamber has protected it from total destruction.
The layer provides considerable protection to the stove bottom and in doing so it reflects more heat to where it is most needed. Also, the soil gives the stove a lot more thermal mass to maintain the stove pipe draft. This means that it will make the stove burn better during fueling ‘glitches’ and also recover quickly from refuelling is neglected. “Another low mass tent stove that can have mass added when the carrying is done”
A tent stove made from a  biscuit tin. It burns cleanly and efficiently (~400g of stick per hour) to provide generous tent heating and cooking and cost nothing.
A tent stove made from a biscuit tin. It burns cleanly and efficiently (~400g of stick per hour) to provide generous tent heating and cooking and costs nothing.

Size matters

When compared with my benchmark’ KISS tent stove (137mm dia) the biscuit tin stove was a little slower to start up. I think the extra thermal mass of the heavy flame guide and soil plus ash base layer was the cause of the slowness, but it was not a problem.

On the other hand, extra mass was a great benefit for burner stability after startup. “All good”. The biscuit tin stove produced lovely trouble-free warming heat and could slowly boil water. However, when compared with my KISS tent stove, I could tell that the biscuit tin (175mm dia) was less powerful. Or maybe more correctly, it had less intense or concentrated heat for cooking and radiant heat for warming bodies. “Nevertheless, this cheap and hot tent stove would be a good first try at hot tenting.”

A large biscuit tin tent stove- finding the breaking point

“In a funny way, I don’t consider an idea has been properly explored until the breaking point is found!” Consequently, I made a larger biscuit tin stove (240mm dia, shown below) to see what would happen. The tin for this experiment was purchased from amoungst many for the princely sum of $1.00.

A larger biscuit tin (240mm dia).
A larger biscuit tin (240mm dia).

When compared to the ‘benchmark’ KISS tent stoves cooktop area, the biscuit tin cooktop area ratios were 1.6 and 3.1 respectively for the small and large tins respectively. I expected that when using the same burner and stove pipe combination on these different sized stoves, that the large increase in the stovetop area would cause progressive lowering of the stovetop temperature.

The following night time photos should provide a simple visual indication of the relative radiant heating power of the three stoves. (I have not directly measured temperature on all three stoves on a fair comparative test. I will do so and add the results when available.)

The photos below were taken to show each stove at its peak temperature performance. I think you could imagine which stove you would like to have near you in a small tent in a snowy winter wonderland. “I know I can. However, I think you could also imagine that any one of them would be welcome in the tent on a freezing night.”

The 240mm diameter large biscuit tin tent stove made of mild steel.
The 240mm diameter large biscuit tin tent stove made of mild steel. At peak temperature there is a narrow strip of the cooktop that is reaching that red colour that indicates a temperature of about 500C.
The 175 mm diameter small biscuit tin tent stove made of mild steel.
The 175 mm diameter small biscuit tin tent stove made of mild steel. At peak temperature there is a wide patch of the cooktop that is reaching that red colour that indicates a temperature of about 500C.
The 137 mm diameter 'benchmark' KISS tent stove made of stainless steel.
The 137 mm diameter ‘benchmark’ KISS tent stove made of stainless steel. At peak temperature the whole cooktop that is reaching that red colour that indicates a temperature of about 500C.

Stove metal- a confounding factor

Apart from the increased stove size in the above comparison, the stainless steel of the KISS tent stove is much less conductive than the mild steel of the tinplate of the biscuit tins. I think this difference may also be another contributing factor that makes the smallest stove hotter than the others. This, at first, may seem counterintuitive. However, I discuss this in my post on micro tent stove design for strong radiant heat and robust draft.

Conclusion

This biscuit tin tent stove is quick and cheap to make and with care, it should provide several weekends of hot tenting. Keep the stove small (175mm or less) to get the best heating power and the fastest cooking. It should give you a taste of hot tenting pleasures. You may get hooked and wish to make make a hotter, lighter, more durable and more compact KISS tent stove that backpacks easily within its own pots and can also turn into an outdoor fast cooking blower or alcohol stove and have a much longer service life.

Tim

Addendum

If this post interest you, you may be interested in my other tent stove related post:

A telescopic stove pipe

A larger free tent stove from an oil drum

An improved free tent stove from an oil drum

A durable and compact backpacking KISS tent stove made of stainless steel

A protective DIY stove jack for tent stoving

2 Comments

  1. Just beautiful.
    Already sourced a cookie tin.
    Thank you.

    1. Author

      Hi Huck, For your first try, it would probably be best to stay with a diameter not much bigger than 170mm. It will give more satisfying direct body heat in a small tent. On the other hand, if the stove is for a tiny home where you are heating the insulated space the larger stove diameter might be more effective. I just don’t know. You could try one of each and let me know?
      Tim

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