Foreword
(Forgive me for writing my own foreword as I could not find an eminent expert to do it for me.)
For me, a process that is truly inventive is like knowing you are on a journey or an adventure, but you don’t know the destination until you get there. Even when you think you are ‘there’, you may find that you are not quite there.
Even then, the destination often turns out to be much closer to the starting point than you could ever have imagined.
The twists, turns, surprises, pitfalls and lessons are an important part of that journey. My posts to you (and me) are my way of recording and analysing the journey.
Consequently, I have not deleted the posts, which now may seem to be redundant. I leave them as a record of my journey and hopefully, they may be of some interest to some of you.
Introduction
This post will hopefully help to define the names, terms and ‘combustion processes’ that I have used repeatedly and somewhat chaotically in my many dome stove posts.
These evolutionary and revolutionary stoves are designed for burning little sticks to provide cooking and heating in small backpacking winter tents. All the stoves in the series are made from the same stainless steel bowls. Some of these tent stove also transform into powerful ‘blower stoves’ when required for fast outdoor cooking.
The peak stove in the evolutionary series is the KISS stove that is only a tent stove, very simple, powerful and compact for ultralight backpacking.
The packing efficiency comes from the radical compact flue pipe that fits inside the ‘fire dome’ while backpacking. The compactness is made possible by flue pipe seam optimization combined with a novel flue pipe adaptor. It is all ‘topped-off’ with innovative improvements to flue pipe rolling that is great for all, but particularly small-diameter roll up flue pipes.
However, the KISS Stove can also have full ‘blower stove’ functionality built into it if required at the expense of a little bit more complexity and very little extra weight. Mixing and matching all the various design features described in the posts is quite practical and possible. So no post is really redundant.
As another alternative, the KISS Stove can also have a separate blower stove carried efficiently within it when required.
Dome stove components, terms, and related combustion processes
Dome stove
This is the generic term that I use for all my stoves that use the same tough but lightweight stainless steel bowl that forms the fire dome of tent stoves. The fire dome of the tent stove can interchangeably be transformed into the fire bowl for a blower stove. Both stoves are designed to burn long bush sticks for fuel even when the wood is damp or wet.
Blower stove
This is the generic term that I use to describe all my many stick burning stoves that use a tiny removable USB powered fan to burn long bush sticks as fuel in a powerful clean-burning stove for fast cooking outdoors.
The particular blower stove (photo below) referred to in this post have been uniquely designed with a fire bowl that can interchangeably be transformed into a fire dome for a dome stove for tent heating when required.
The description of the components will be under two headings; Part A- Dome stove for tent heating and Part B- Blower stove for outside cooking. As you read the post you will see things get a bit out of place as the two stoves may share so many interdependent parts and features.
Part A- Dome stove for tent heating
Fire dome
This is a shallow stainless steel bowl that when inverted forms the core of all the dome stoves. The dome is strong and has a flange around the opening. It helps to resist distortion when the stove undergoes frequent large temperature changes. The flange is used to laterally locate the flame guide and the fire dome base disk fits on it. The aluminium base cover wraps around the flange to hold the disk and flame guide in place. In tent stove mode, the outside bottom of the bowl becomes the top of the fire dome and this can be used as a cooktop.
Fire dome base disk
This disk of thin heat resistant metal provides support for the fuel sticks, charcoal and combustion residues in the fire dome. It fits flush on the fire dome flange. The disk provides thermal protection for the thin aluminium foil base cover that is just below it.
Aluminium foil base cover
This cover seals the fire dome against excessive air leakage in through and ash out from the stove base. It also provides the holding force for the flame guide and the fire dome base disk by crimping the malleable foil around the flange of the fire dome.
The aluminium foil base cover is a circle of aluminium that is slightly bigger than the flange diameter. For example, it can be cut from a discarded disposable tart tray or baking dish. It is partly shown in the photo below, where it is largely covered by the fire dome base disk.
The malleable qualities of the aluminium foil base cover means that it can be carefully removed and replaced many times without significant damage. It is also cheap and easy to replace when the time comes. It also will give ‘fair warning’ of its demise.
Base guard tray
The ‘blast zone’ that is directly below the fuel/burner tube burns charcoal that becomes exceedingly hot and there is no natural accumulation of ash, to act as an insulator, in this zone. Additional protection for this zone of the fire dome base disk can be provided by placing a small sacrificial base guard tray directly under it.
The edges of the base guard tray can be folded upwards to form a tray that will hold a layer of ash. This makes an excellent refractory insulator. The end of a bean tin etc can be used for this purpose. It also can act as a drip tray to catch any liquid fuels or solid fuels that become liquid within the fuel/burner tube. This will ensure its hot, clean and complete combustion by retaining it in the blast zone..
Also, away from the blast zone, ash will settle and it also provides general thermal protection of the whole fire dome base disk and the aluminium foil base cover that is immediately below. This extra insulation will be important if the stove is to be mounted on a wood stick ‘raft’ on a snow surface.
Exhaust and fuel ports
The fire dome will have at least two holes in the stove top or in the wall of the fire dome to facilitate the connection of a flue pipe (exhaust port/s) and also allow the feeding of fuel sticks (fuel port/s). It may have an extra fuel port and an air port in the wall if it is to also function as a blower stove. Some dome stoves convert to a blower stove and the simplest ones do not.
When the dome stove has a top fuel port the primary source of combustion air must pass around and through the loaded fuel sticks. This action restricts the airflow rate a little, but greatly increases the air velocity and enhances the vigour of the inverted J-burner combustion process.
Fuel/burner tube. This tube can be inserted into the top fuel port on a dome stove. It is inserted some way into the top fuel port to make it stable and to convey the incoming air further down than would be the case without the fuel/burner tube penetration. It also holds the fuel stick in a somewhat vertical orientation so that they naturally self-feed.
Inverted J-burner
The fuel/burner tube greatly enhances the combustion by directing the air downwards to preferentially burn the charcoal that is leftover from the pyrolysis of wood gas from the wood sticks. This burning action is also critical to the prevention of charcoal choking that is discussed next.
The burning action uses up excess charcoal to prevent CHARCOAL CHOKING that has troubled my many previous stove designs. The turbulence greatly improves wood gas and air mixing and also greatly improves the distribution of heat to more of the surface area of the fire dome. This means that more of the fire dome becomes ‘red hot’ for cooking and the comfort of campers.
The insertion depth of the fuel/burner tube can be limited by a protruding tab that is attached to the tube.
The same stove can be operated without the fuel/burner tube. In this case it will give a slower and less aggressive burn.
However, it will accumulate charcoal and eventually cause charcoal choking that could obstruct the exhaust path and prevents the stove from working satisfactorily. Also in this mode, the burning fuel sticks will be unstable, and will fall out, as the lower ends burn off, if not properly managed.
Lastly, reverse burning is likely to become an issue if the fuel sticks are dry. It should only be used as a temporary measure with very close supervision.
Reverse burning
This is my term for a particular problem for some stoves with an inverted J burner. The fundamental cause of the problem is the deprivation of the flue pipe heat and draft.
It can be caused by a wood gas ‘flame out’, but most often by insufficient wood fuel moving into the pyrolysis zone to support wood gas production and the subsequent flame and hot gas. This gas and flame are essential to sustain the critical flue pipe draft in a stove with an inverted burner. These conditions are described in detail in micro tent stove design.
The wood fuel deprivation can be caused by a suboptimal burner design and is compounded by factors such as dry and rotten fuel sticks, sticks with a shape that can get ‘hung-up’ in the fuel/burner tube and lastly by charcoal choking.
Charcoal choking
This is my term that I use to describe the build-up of charcoal in a burner such that it; (1) Starts to block the exhaust path and diminishing the stoves performance. (2) It also can simply stop the entry of fresh fuel down the fuel/burner tube. charcoal choking is described in a separate post.
Guard tube
The guard tube is an extension of the lower end of the flue pipe. It sacrificially protects the formal flue pipe by suffering the high-temperature damage that would otherwise damage a tiny portion (~50mm) at the bottom of the formal flue pipe. This would otherwise result in the damaged portion being cut off periodically to keep the pipe serviceable.
On the other hand, the guard tube can be trimmed the same way and eventually can be easily replaced when it becomes too short to be serviceable. The guard tube is described in a detailed post, guard tube.
Flue pipe adaptor. The design of the guard tube means that it can be tapered. This means that it can be used as a flue pipe adaptor that allows the use of flue pipes with smaller diameters than the exhaust port. This, in turn, allows more flexible and compact stove designs such as the KISS Stove where the rolled up flue pipe and flue pipe adaptor can both be rolled up to fit neatly inside the fire dome for efficient backpacking. The flue pipe adaptor is described in detail in a separate post.
Mounting wires
These wire can be lashed around bush poles to form legs for the tent stove or a blower stove when required. They can be used to mount the stove up above the snow surface, the bottom of a snow pit or the ground. The mounting wires make a simple stable and insulating connection between the red hot fire dome and the wooden poles.
Flame guide
This is an expendable and removable folded piece of sheet metal that forms a ‘wall’ that separates the main burn chamber from a smaller chamber that leads to the exhaust port. It has a ‘foot’ bent out on the bottom of the wall. This sits on the fire dome base disk. The top is gently rolled over so that it gently caresses the ceiling of the fire dome. The flame guide is clipped to the flange of the fire dome by two tiny folded triangular tabs on the end of the ‘foot’ of the flame guide.
The flame guide attachment is done before the placement of the fire dome base disk. It sits on its wide bent foot on the fire dome base disk. It makes a dividing ‘wall’ between the fuel port and exhaust port so that the flame and gas must take the long path from the fuel port to the exhaust port. A portion of the guide is cut away at the end of this wall that is furthest away from the fuel port. This makes a path for exhaust gas to pass through. It also creates turbulence to aid the combustion of residual wood gas in the second chamber.
The attachment of the flame guide to the flange of the fire dome is demonstrated in the video below.
Mounting brackets
These are a series of brackets that are welded around the middle of the circumference of the fire dome/fire bowl wall.
These brackets serve five possible functions: (1) Mounting of the V-wire pot support on the fire dome in tent stove mode. (2) A connection point for mounting wires when the stove is to be mounted on bush pole legs. (3) Tie-down points if the stove is to be mounted on rocks or on an insulated ‘raft of sticks’ to keep the stove above the snow surface. (4) Mounting of the V-wire pot support on the fire bowl in blower stove mode to support a second pot (nesting pot/s). (5) Mounting points for another mystery stove application that will be the subject of another post.
Photo of tent stove tied to rocks
Photo of tent stove tied to a stick raft and foil insulator on snow surface
Photo of tent stove on pole legs with wood rack below.
V-wire pot support
These simple bent wire devices provide supplementary support for cooking pots. In tent stove mode it supports the overhang of a large cooking pot.
This short video shows the assembly of the stove parts taking about 1 minute. KISS stove assembly.
Part B- Blower stove for outside cooking
Fire bowl
This is the name I give to the fire dome when it is transitioned to blower stove mode by tipping it ‘downside up’. The bowl is set with the opening upwards to become an open bowl to contain the ends of burning bush sticks.
In use, the fire bowl is normally covered entirely by a cooking pot and this closure is essential for the optimum combustion conditions within the fire bowl.
Custom cooking pot
The custom cooking pot has a rebate around the bottom (shown in photos below) that fits neatly into the flange of the fire bowl. It creates a stable fit that seals against leakage of flames around most of the pot. This, in turn, creates a safe work zone for tending to the cooking without the risk of burning hands. It also prevents food from being burnt-on to the sides of the pot.
Other large posts can be used on the blower stove, but they will be unstable if they have a similar diameter to the fire bowl opening and have rounded corners. Also, if necessary, small pots can be put in the fire bowl, but this is more like cooking on a campfire, but with a bit more stability.
The custom cooking pot also is designed to work well with the tent dome stove. It is designed to efficiently contain all the stove components within it while backpacking. Use of it for packing also helps to protect other packed items from damage from the flange of the fire dome that would otherwise protrude.
Nesting pots
The custom cooking pot is designed to fit commonly available lightweight pots that will ‘nest’ over it. These very light pots are intrinsically weak for backpacking. However, when nested with other pots this weakness is of no consequence. With this nesting arrangement, the kit can even have a third or fourth ultralight pot within the compact kit. This is very efficient and useful if the stove is used for a group of people. There is a detailed post on pots pans lids and lifters that deals with this.
Add photo of three pots nested around the stove.
Side fuel port
The side fuel port needs to be available to feed long fuel sticks into the blower stove. The port also serves a second function of allowing entry of secondary air for clean combustion. Hence, the port must be large enough to serve both functions.
The side fuel port must be covered in tent stove mode. However, it can also be used to advantage in tent stove mode. Short chunky fuel sticks can be added through this port to supplement the fuelling through the fuel/burner tube. The orientation and position of this supplementary fuel means that combustion will be slower and will leave significant charcoal residues that would otherwise be absent when only the fuel/burner tube is used. This slower ‘idle’ can be a ‘handy functionality’ during busy camping activities when an accumulated bed of charcoal is welcome for ‘holding fire’ in readiness for rapid re-starting the stove when required.
To enhance the above charcoal idle combustion a top fuel port cover or blanking disk can be used to block the downdraft action that attacks the charcoal. This can ideally be made from the curved bottom of a small aluminium energy drink can. Cooking foil, a bean can lid or cooking pot would suffice.
Add photo of top fuel port cover with long handle sitting on top port.
Blower fan assembly
This provides a forced air jet that promotes the gasification process and primary combustion of the wood gas in the blower stove.
Air port
The fire bowl also needs to have another port in the wall to admit the jet of air from the blower fan assembly to make the blower stove run at full power. A cover for the hole is also required to use it as a dome stove.
Air port cover
This cover is used to close the air port when in tent stove mode. It has a long insulated handle to allow it to be safely removed and re-attached to the port on the hot fire dome.
The air port can be used as a supplementary fuelling port in tent stove. Highly combustible fuels can be added through the port to; start, restart or to ‘rev-up’ the stove if the wood gas flame is extinguished. For example a paper waxies can be inserted and easily ignited from the outside of the fire dome and the flame will instantly be drawn in to ignite the smoke and make the combustion self sustaining once more.
Air entry tip
This sugar-scoop shaped cone fits into the air port and lodges tightly within the port. It provides an opening through which a jet of air can be blasted into burning sticks and charcoal to intense heat and abundant hot wood gas for combustion. The conical shape and cutaway on the tip make for easy docking of the blower fan assembly in daylight or darkness.
The open cutaway on the outer end of the air entry tip forms a natural vent to preferentially divert blowback flames and smoke away from the plastic components of the blower fan assembly. The blowback is occasionally caused by a strong wind blowing into the fuel port when the fan is stopped.
The shape also makes it easy to quickly remove and replace the blower fan assembly to prevent blowback damage.
Alcohol backup stove
Alcohol stove
The dome stove, when configured as a blower stove, can also be used as a windshield and pot stand for a backup alcohol stove cooking. The burner must be very small if it is to fit inside the fire dome with all the other stove parts. It also needs to have a very low profile to fit beneath the cooking pot and leave an adequate flame clearance. A whisky or wine bottle lid can make a very effective and efficient alcohol burner for this purpose. More details can be found in alcohol burner for ultralight blower stoves.
Other related posts
Dome stoves for tent heating
Roll up flue pipes
A dome stove that incorporates a blower stove
Alcohol backup stove
Tim
Tested my stove this weekend. How do I post pictures?
Hi Mike, I will get back to you about posting the photos when I return from my trip away. Tim
Hi Mike, I am back from the walk in one piece even if a little sore and tired. I have uploaded your photos to my website Media Library and have put the links below to share with others. You may like to add a descriptive comments, particularly for #3 as I can’t quite understand all that I see. Tim
Mike Stove1
Mike Stove2
Mike Stove3
First picture is everything unloaded from the big pot. It all fits with room for kindling too. My flame guide covers both horizontal and vertical area. Outlet is a muffler fitting (38mm OD and 38mmID) Metal stakes hook on to the buckles of stove to make it behave. Stove pipe was a wider width and I cut it down with scissors to make it 38mm diameter. Otherwise it would not fit in stove for travel.
Second picture is Kiss stove after just a few minutes of feeding it split pine lumber. You could hear the air roar through the pipe. After two days, the foil on stove pipe is no worse for wear some my muffler fitting is doing its job.
Third picture was taken with a flash. See my pot stand in front and my reflector in back. It folds up and takes no room. It doubles as a windbreak and a table surface.
Hi Mike, Thanks for the details. That all makes sense to me. Also, I think that your burning of pine lumber may explain why your stove burns hotter than mine. I use damp Australian gum wood to mimic what I use when bushwalking. It burns well but more slowly and makes more charcoal than pine. Tim
I am making the KISS stove. After snooping around for a SS bowl, I hit the jackpot on amazon. I will attach a picture to explain a lot.
Inverting this vessel gives be the ability to buckle the bottom (lid) down. I removed the silicon gasket. Now the buckles are loose so I am wondering if I should bend the buckles or add a stove gasket to tighten them back up. I used the smaller bowl for the KISS stove and the largest bowl for a carry case.
For stove pipe, I went with 1 1/2″ (38mm) Main reason is to have a rolled up pipe that fits inside the stove.
For bands, I cut metal strips and cemented them with lots of 2000degree F stove gasket silicone. I dont know if they will behave so I found some 1 1/2″ binder rigs on Amazon.
For a flame guide, I will use 5mm SS. Lid has “rings” imbedded in them so bottom will have an irregular contour.. So the flame guide will be 90 degree bent to cover the bottom and form a vertical divider.
Guard tube is a muffler fitting. One end is 1 1/2″ ID and other end is 1 1/2″ OD.
This project has turned into a monster and my wife is shaking her head.
https://www.amazon.com/dp/B0BTSYJQ8Q?psc=1&ref=ppx_yo2ov_dt_b_product_details
Hi Mike, It sounds as though you understand the design quite well. I look forward to the photos. Reducing air leakage through unintended cracks is so critical for good performance. You could try to make a substitute gasket from a ring of twisted aluminium cooking foil. It even could be bonded with a little RTV silicone rubber as the bottom of the stove does not get so hot. Even the original silicone rubber gasket should be good up to 300C. I am sure that your wife is shaking her head in wonder. When you have this wood fired stove under control (and your wife’s approval), have a look at my latest Micro Oil Heater For A Small Tent. That should get a lot of head shaking! Keep up the good work and please keep us posted with your progress. Tim
I found a stove gasket that resembles rope. I intend to unravel it to make a smaller twine that I will cement in the lid with stove gasket cement. That will make a tight seal. I can take metal tent stakes and hook them to the buckles to secure the stove to the ground. Original idea was to go with 2 1/2″ stove pipe. Decided to go 38mm. I took the wider titanium material and cut it down with scissors. I had to burnish the sharp edge afterwards. I have built this stove several times in my mind and will have finished pictures soon.
Hi Mike, I look forward to the photos. Tim
Where can you get access to the raw materials.
Also can you prototype in rolled stainless or does it burn up too easy
Hi Michael, I have had my fire bowls and matching cooking pots custom made as a batch. They are very fire tough!
Rolled stainless steel foil (0.1mm thick hard alloy) is generally what I use for the other components. Similar titanium foil is also good (I have both), but it is more expensive and less available. Both will burn out slowly where there is a combination of extreme heat, excess oxygen and gas agitation or vigorous mixing (eg where the flame/gas sharply changes direction as it enters the start of the stovepipe). Consequently, I use the very tough SS fire bowl in combination with the SS foil and make the vulnerable foil parts cheap and easy to replace (eg the Flame Guide and the sacrificial Guard Tube). Even aluminium foil has its place (eg Aluminium Base Cover). I purchased my SS foil in bulk rolls. Its wide roll width makes it versatile for prototyping. I have a 10*lifetimes supply, so would be happy to share/barter/trade some. Similar applies to the fire bowls and pots. Please send me an email if you are interested.
If you are not concerned so much about weight, stainless steel from kerbside rubbish is another rich material source. My post on DIY Replacement Stove Parts details other scrap metals that can be used. They may be heavier or decay more quickly, but are still very functional and will give many hours of pleasure.
Even humble ‘coffee tin’ type sheet metal will give good service with careful use and an appropriate design. This is exemplified in my posts: A Tent Stove From Biscuit/Cookie Tin- A One Weekend Wonder and also Improved Oil Drum Tent Stove. They are much more than ‘one weekend wonders’ and are excellent for prototyping.
I hope this helps,
Tim
Michael, Also I should have reminded you to sign up for my Newsletter if you would like to. It is not too frequent.
Tim
Hi Tim-
Thanks for all the thorough post and great information! As I look a mimicking your design I”m looking at alternative dome bodies. Do you think something like this SS flan mold would work? https://www.amazon.com/Flanera-Stainless-Steel-quart-capacity/dp/B00E6BRAMA/ref=sr_1_19?crid=231JUYRBP3J5N&keywords=flan+mold&qid=1644354060&s=home-garden&sprefix=flan+mold%2Cgarden%2C79&sr=1-19
with its clips to secure the bottom it may eliminate the need for the dome cover and aluminum base disk. Thanks, and I love your site!
Hi Brian, Thanks for your comment and questions. Yes, that little pot would make a good compact stove of my design. I picked one up in a thrift shop for $2 for the same purpose. The clips and lid should make a good and simple stove bottom. I thought that the three clips for the lid could also be used to attach three legs, as I do when camping on snow. However, I like my custom fire bowl and pot/s much better as they are very tough SS and they fit together efficiently with other pots. Maybe this is not so important for you, but for me small and light is important for the backpacking that I do.
Regards,
Tim
Thanks Tim-
Yes, I like the idea of how well all your parts and cook kit nests together just perfectly! And that is always the end goal for sure.
I had the same thought on the clips and legs–might do some experimenting with some barrel nuts and such.
I really like your stepped pot setup–Reminds me a lot of an old SIGG tourist post set for a SVEA 123. I might have a stainless one kicking around somewhere actually…I think they are a little bigger size wise, but might be fun to experiment with.
Thanks again for all the great information and our thoughtful response.
Cheers,
-Brian